SITE02 / Panel development

SITE02 · Corner-aligned rectangular transition

Calculate the missing transition dimensions, true four-panel patterns and inspect assembly in 3D.

Beta · panel geometry

Geometry parameters

Edit dimensions ↑
Panel 1U 600 · B 400 · S 360.56 mmPanel 2U 400 · B 200 · S 300 mmPanel 3U 600 · B 400 · S 300 mmPanel 4U 400 · B 200 · S 360.56 mm

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Assemble the panels about their lower reference edges and join the corner seams. These edges locate assembly; they do not imply a retained material hinge.

True-size panel patterns

Panel 1U 600 · B 400 · S 360.56 mmPanel 2U 400 · B 200 · S 300 mmPanel 3U 600 · B 400 · S 300 mmPanel 4U 400 · B 200 · S 360.56 mm
PanelUpper edgeLower edgeTrue face heightLeft corner edgeRight corner edge
1600 mm400 mm360.56 mm412.31 mm360.56 mm
2400 mm200 mm300 mm360.56 mm300 mm
3600 mm400 mm300 mm300 mm360.56 mm
4400 mm200 mm360.56 mm360.56 mm412.31 mm

Ideal sharp, zero-thickness panel geometry. Panel dimensions exclude kerf, bend allowance, seams, overlap tabs, fasteners and the openings cut in the parent tray. The assembly is a separate-panel method; confirm the actual joining detail.

Measure the two openings

Both opening dimensions decrease toward the lower opening. The positive X and positive Z corner edges stay on one vertical line. Two adjacent faces are vertical and the other two absorb the full size changes. Upper-center offsets are computed automatically.

The computed alignment is applied after every calculation, reset and shared-link restore.

How the flat patterns are calculated

For a centered shape, dx = (upper length − lower length) / 2 and dz = (upper width − lower width) / 2. True face heights are √(H² + dz²) for the length-edge panels and √(H² + dx²) for the width-edge panels. A corner edge is √(H² + dx² + dz²). With offsets, each panel uses its own perpendicular setback and along-edge shift.

Each four-corner panel is unfolded by an isometry: all four edges and both diagonals match the 3D panel. The assembly animation rotates each panel rigidly about a reference edge. It does not interpolate or stretch the sheet.

Default example

600 × 400 mm → 400 × 200 mm · H 300 mm True face height: 360.56 mm / 300.00 mm / 300.00 mm / 360.56 mm.

Fabrication and assembly method

  1. Inspect the four rectangular panel blanks. These are separate panels, not a continuous tray blank.
  2. Mark each true trapezoid outline on its blank. Red lines are the panel cut boundaries.
  3. Cut the four panels to the marked outlines; the separated panels show their finished boundaries.
  4. Assemble the panels about their lower reference edges and join the corner seams. These edges locate assembly; they do not imply a retained material hinge.

Ideal sharp, zero-thickness panel geometry. Panel dimensions exclude kerf, bend allowance, seams, overlap tabs, fasteners and the openings cut in the parent tray. The assembly is a separate-panel method; confirm the actual joining detail.

Independent TrayNeo panel-development method. Reference-product correspondence remains under review.

Geometry references

Rectangular transition: face-height equations ↗
NPTEL · True-length development ↗

Related calculators

Other rectangular funnel method ↗
All numbered methods ↗

Reference example images

These static images show the reference example. Use the interactive model for your applied dimensions.

Corner-aligned rectangular transition — Formed geometry
Formed geometry
Corner-aligned rectangular transition — Marking and measurement references
Marking and measurement references
Corner-aligned rectangular transition — Cut layout
Cut layout