D09 / Panel development

D09 · Eccentric funnel · offset of the lower opening

Calculate eccentric funnel panels from the lower opening displacement, including each true face height and corner edge.

Beta · panel geometry

Plan your rise

Edit dimensions ↑
Panel 1U 800 · B 400 · S 583.1 mmPanel 2U 600 · B 300 · S 500 mmPanel 3U 800 · B 400 · S 500 mmPanel 4U 600 · B 300 · S 640.31 mm

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Assemble the panels about their lower reference edges and join the corner seams. These edges locate assembly; they do not imply a retained material hinge.

True-size panel patterns

Panel 1U 800 · B 400 · S 583.1 mmPanel 2U 600 · B 300 · S 500 mmPanel 3U 800 · B 400 · S 500 mmPanel 4U 600 · B 300 · S 640.31 mm
PanelUpper edgeLower edgeTrue face heightLeft corner edgeRight corner edge
1800 mm400 mm583.1 mm707.11 mm583.1 mm
2600 mm300 mm500 mm583.1 mm500 mm
3800 mm400 mm500 mm500 mm640.31 mm
4600 mm300 mm640.31 mm640.31 mm707.11 mm

Ideal sharp, zero-thickness panel geometry. Panel dimensions exclude kerf, bend allowance, seams, overlap tabs, fasteners and the openings cut in the parent tray. The assembly is a separate-panel method; confirm the actual joining detail.

Measure the two openings

Measure both rectangular openings and the vertical separation. Offsets X and Z locate the LOWER opening center relative to the upper center, with signs in the two plan directions. At least one offset must be nonzero. This differs from the upper-opening offset convention in the general rectangular funnel.

Positive X follows the opening length; positive Z follows its width. Read the signed LOWER-center offsets on this page, not the upper-center offsets used by the general funnel.

How the flat patterns are calculated

For a centered shape, dx = (upper length − lower length) / 2 and dz = (upper width − lower width) / 2. True face heights are √(H² + dz²) for the length-edge panels and √(H² + dx²) for the width-edge panels. A corner edge is √(H² + dx² + dz²). With offsets, each panel uses its own perpendicular setback and along-edge shift.

Each four-corner panel is unfolded by an isometry: all four edges and both diagonals match the 3D panel. The assembly animation rotates each panel rigidly about a reference edge. It does not interpolate or stretch the sheet.

Default example

800 × 600 mm → 400 × 300 mm · H 500 mm True face height: 583.10 mm / 500.00 mm / 500.00 mm / 640.31 mm.

Fabrication and assembly method

  1. Inspect the four rectangular panel blanks. These are separate panels, not a continuous tray blank.
  2. Mark each true trapezoid outline on its blank. Red lines are the panel cut boundaries.
  3. Cut the four panels to the marked outlines; the separated panels show their finished boundaries.
  4. Assemble the panels about their lower reference edges and join the corner seams. These edges locate assembly; they do not imply a retained material hinge.

Ideal sharp, zero-thickness panel geometry. Panel dimensions exclude kerf, bend allowance, seams, overlap tabs, fasteners and the openings cut in the parent tray. The assembly is a separate-panel method; confirm the actual joining detail.

Independent TrayNeo panel-development method. Reference-product correspondence remains under review.

Geometry references

Rectangular transition: face-height equations ↗
NPTEL · True-length development ↗

Related calculators

Other rectangular funnel method ↗
All numbered methods ↗