3D workspace ↓
A09 / horizontal plan view

A09 · Variable-angle multiple bends

Calculate variable-angle multiple bends with defined measurement references, numeric dimensions, a straight-stock joint schedule and four-stage 3D.

Beta · defined geometry

Plan your rise

Edit dimensions ↑
L1 · 350 mmL2 · 400 mmL3 · 400 mmL4 · 400 mmL5 · 350 mmStraight stock: 1,900 mm · W 200 mm · H 50 mm

Drag to rotate · pinch or scroll to zoom

Fold about every retained axis. Purple covers identify opening regions; they do not specify hardware.

Straight-stock marking and joint schedule

L1 · 350 mmL2 · 400 mmL3 · 400 mmL4 · 400 mmL5 · 350 mmStraight stock: 1,900 mm · W 200 mm · H 50 mm
FoldStock station (mm)θClosing V full width (mm)Opening slit · formed gap (mm)
135030.00°107.18—
2750-45.00°165.69—
31,15060.00°230.94—
41,550-45.00°165.69—

Ideal zero-radius geometry. Cut envelopes, retained folds and opening covers are shown explicitly; kerf, rolled lips, thickness allowances, cable clearance, springback and connection hardware are not specified.

Measurement setup

Enter four independent signed fold angles and three axis spacings. Positive turns follow one side; negative turns reverse the turn. Each angle is 2–90° in magnitude. Input widths and lengths use the same retained-edge convention as the marking diagram. Self-overlapping formed routes are rejected.

Geometry and cut equations

Each dᵢ = W × tan(|θᵢ| / 2); each stock station is the cumulative sum of its preceding segment lengths. Signed rotations accumulate through the four folds.

For each closing joint, d = span × tan(|α| / 2), and the full V opening is 2d. Span is tray width for horizontal cuts and wall height for vertical cuts. Downward vertical joints open the side-wall slit instead; their formed edge gap is 2H × sin(|α| / 2).

Every segment must contain its adjacent closing-notch setbacks plus a 10 mm margin. Impossible or overlapping layouts are rejected.

Default numerical example

W = 200 mm · H = 50 mm · Straight stock length = 1900.00 mm. Stock station: 350.00 mm / 750.00 mm / 1150.00 mm / 1550.00 mm. θ: 30.00° / -45.00° / 60.00° / -45.00°.

Inspect all four stages

  1. Inspect the uncut straight channel.
  2. Mark every fold axis and its side-wall or base cut. Green lines show retained fold connections.
  3. Remove amber closing wedges. Opening joints are side-wall slits. Keep the indicated fold connections.
  4. Fold about every retained axis. Purple covers identify opening regions; they do not specify hardware.

Scope and method identity

This is a separately implemented TrayNeo method for the numbered entry. Exact correspondence with the reference product remains under review.

Ideal zero-radius geometry. Cut envelopes, retained folds and opening covers are shown explicitly; kerf, rolled lips, thickness allowances, cable clearance, springback and connection hardware are not specified.

Related methods

Browse all numbered methods ↗